8/14/2023 0 Comments Quickcast patterns“QuickCast patterns enable our customers to get a part long before a production or prototype tool could be designed, made, tested and brought online,” says Wong. There, the team creates 3D printed molds, and has also forged a thriving bridgetooling business. Vaupell’s rapid prototyping division is headquartered in Hudson, New Hampshire. “Getting some of these contours molded with a wax tool would be very expensive with long lead times.” “A lot of these parts go into jet turbines, where they have to be perfect,” says Wong. QuickCast investment casting paves the way for companies like Vaupell to begin fabricating parts that would not be possible otherwise, along with creating complex castings that previously may have taken up to two years to perfect. We’re saving time on the post-print finishing because the finish of the resins is so good, and we’re also saving time from not having to build parts in two pieces and bond them together,” says Wong. “The ProX 800 gives us high-quality sidewalls, better tolerances, and that large print bed. The ProX 800 also offers accuracy at 0.001-0.002 inch (0.025-0.05 mm) per inch of part dimension. Not only do you produce more in less time, but larger parts reduce labor costs-the fewer pieces, the fewer welds.” “You can do a larger piece in one run that would take two runs on a smaller machine. “The large platform is a great advantage over other machines,” says Austin Wong, Rapid Prototyping Manager for Vaupell. The advances in materials, software, equipment and process know-how have made it a mainstay for low volume production (and prototypes) of selected investment castings,” the Vaupell team tells .ģD printing is performed on the 3D Systems ProX 800, offering a larger print envelope at 25.6 x 29.5 x 21.65 inches (650 x 750 x 550 mm) along with great flexibility and speed. ![]() “Quickcast, introduced by 3D Systems more than 20 years ago, was among the first capable applications of 3D printing in a production application. Now, with the use of QuickCast by 3D Systems, the Vaupell team can create low volume batches of highly complex parts much faster and more affordably in fact, using QuickCast, a 26-inch diameter part can be made in just a few days and costs $6,000 to $15,000-compared to traditional casting which could take months and cost several hundreds of thousands of dollars. ![]() Vaupell has been making parts and subassemblies for the aerospace industry for 70 years, and they are no stranger to innovation. Historically, the casting process is very slow and very costly, but 3D printing and investment casting are increasingly coming together to great effect. Thanks to a recent case study by Vaupell, we see how 3D printing is transforming casting, a technique which has been in use for over 5,000 years. You’ve probably heard endless sound bites regarding 3D printing and how it is going to revolutionize industry, changing the world as we know it in manufacturing however, it really helps to have some solid examples.
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